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ASCE Manual 104 03:2003 Edition

$75.83

Manual of Practice No. 104: Recommended Practice for Fiber-Reinforced Polymer Products for Overhead Utility Line Structures

Published By Publication Date Number of Pages
ASCE 2003 89
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This manual details best practices for the use of fiber-reinforced polymer products in conductor support applications and FRP poles. Advancements and innovations in FRP and process technologies have resulted in lightweight high strength FRP materials that are more cost-competitive with traditional construction materials such as wood, steel, and prestressed concrete. In addition to a description of the advancements and innovations, the differences in performance between FRP structures and wood, steel, or prestressed concrete are also explained. FRP materials are used widely in many applications because they can be engineered to offer important advantages over traditional materials and also offer product engineers extraordinary design latitude. Engineers can choose from a wide range of materials systems and processing techniques. The manual recommends and provides suggested guidelines for performance-based tests for all FRP poles. It also discusses factors that could affect the performance of FRP poles after installation, suggests field inspection methods, and provides basic maintenance and field repair techniques that can be used to extend the life of FRP poles: Environment, UV Radiation, Temperature, Moisture, Ice and Snow Accumulations, Fire, Chemical Exposure, Biodegradation, Mechanical Fatigue, and Electrical Stress and Leakage Current.

 

PDF Catalog

PDF Pages PDF Title
10 CONTENTS
14 1 STRUCTURES AND APPLICATIONS
1.1 Introduction
15 1.2 Structure Configurations
1.2.1 Cantilevered Structures
16 1.2.2 Guyed Structures
17 1.2.3 Framed Structures
1.2.4 Combined Structures
18 1.2.5 Latticed Tower Structures
20 1.3 Applications
1.3.1 Transmission and Distribution Structures
1.3.2 Substation Structures
21 1.3.3 Lighting Supports, Highway Signs, and Traffic Signal Structures
22 1.3.4 Communications Structures
24 2 INITIAL CONSIDERATIONS
2.1 Introduction
2.2 Physical Considerations
2.3 Guying
2.4 Grounding
25 2.5 Deflection
2.6 Transportation and Erection
26 2.7 Climbing
2.8 Attached Items
2.9 Aesthetic Considerations
2.10 Load Testing
27 2.11 Durability
2.12 Foundations
28 3 MATERIALS AND MANUFACTURING PROCESSES
3.1 Introduction
3.1.1 Definition of FRP
29 3.1.2 Benefits
3.1.3 Composition
30 3.2 Materials
31 3.2.1 Polymer Resin Matrix
32 3.2.2 Fiber Reinforcements
3.2.3 Protective Material Systems
3.3 Manufacturing Processes
33 3.3.1 Pultrusion
34 3.3.2 Filament Winding
35 3.3.3 Centrifugal Casting
36 3.3.4 Resin Infusion
38 4 DESIGN LOADS
4.1 Introduction
4.2 Load Considerations for Transmission and Distribution Overhead Construction
40 4.3 Wood Pole Equivalent Design Loads
42 5 PERFORMANCE-BASED CRITERIA FOR FRP PRODUCTS AND MATERIALS
5.1 Introduction
5.2 Designing FRP Products
43 5.3 Poles
5.3.1 Mechanical Properties
45 5.3.2 Durability
46 5.4 Connections
5.4.1 Step Attachments
5.4.2 Guying Attachments
47 5.4.3 Ground Wire Attachments
5.4.4 Slip Joints
5.4.5 Flange and Other Mechanical Joints
5.4.6 Foundations
50 6 SUGGESTED GUIDELINES FOR PERFORMANCE-BASED TESTS
6.1 Introduction
6.2 Recommended Mechanical Tests
6.2.1 Static Bending (Horizontal Loading) Test
51 6.2.2 Bolt Torque Test
6.2.3 Bolt Pull-Through Test
6.2.4 Direct Load Shear Test
6.2.5 Field Drillability Test
52 6.2.6 Step Bolt Compatibility Test
6.3 Optional Mechanical Tests
6.3.1 Torsional Load Test
6.4 Surface Durability Tests
6.4.1 Ultraviolet (UV) Radiation Tests
6.4.2 Coating Tests
53 6.5 Electrical Tests
54 7 QUALITY ASSURANCE
7.1 Introduction
7.2 Design and Drawings
55 7.3 Manufacturing Process
7.4 Material Standards Conformance
7.5 Tolerances
7.6 Surface Coatings
7.7 Inspection During Manufacture
56 7.8 Shipping and Receiving
7.9 Rejection
7.10 Full-Scale Structure Testing
7.11 Installation and Maintenance
58 8 ASSEMBLY AND ERECTION
8.1 Introduction
8.2 Pole Structures
8.2.1 Handling
59 8.2.2 Hauling
60 8.2.3 Framing
8.2.4 Field Drilling
61 8.2.5 Erection
8.2.6 Climbing
62 8.3 Foundations
8.3.1 Direct Embedment
63 8.3.2 Anchor Base
8.4 Storage
64 9 IN-SERVICE CONSIDERATIONS
9.1 Introduction
9.2 Factors Influencing Performance of FRP Materials
9.2.1 Environment
66 9.2.2 Mechanical Fatigue
9.2.3 Electrical Stress and Leakage Current
67 9.3 Field Inspection
9.3.1 Visual Inspection
9.3.2 Tap Test
9.3.3 Other Tests
68 APPENDIX I: GLOSSARY
78 APPENDIX II: BIBLIOGRAPHY
82 APPENDIX III: SUGGESTED MANUFACTURING TOLERANCES
84 APPENDIX IV: LOADING REQUIREMENTS FOR FRP POLES UTILIZED IN OTHER THAN UTILITY LINE APPLICATIONS
86 APPENDIX V: COMMENTARY
88 INDEX
A
B
C
D
E
F
G
H
89 I
J
K
L
M
N
P
Q
R
S
T
U
V
ASCE Manual 104 03
$75.83