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BS EN 1090-2:2018

$215.11

Execution of steel structures and aluminium structures – Technical requirements for steel structures

Published By Publication Date Number of Pages
BSI 2018 208
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This European Standard specifies requirements for execution of structural steelwork as structures or as manufactured components, produced from: – hot rolled, structural steel products up to and including grade S700; – cold formed components and sheeting up to and including grade S700 (unless coming within the scope of prEN 1090-4); – hot finished or cold formed austenitic, austenitic-ferritic and ferritic stainless steel products; – hot finished or cold formed structural hollow sections, including standard range and custom-made rolled products and hollow sections manufactured by welding. For components produced from cold formed components, and cold formed structural hollow sections that are within the scope of prEN 1090-4, the requirements of prEN 1090-4 take precedence over corresponding requirements in this European Standard. This European Standard can also be used for structural steel grades up to and including S960, provided that conditions for execution are verified against reliability criteria and any necessary additional requirements are specified. This European Standard specifies requirements, which are mostly independent of the type and shape of the steel structure (e.g. buildings, bridges, plated or latticed components) including structures subjected to fatigue or seismic actions. Certain requirements are differentiated in terms of execution classes. This European Standard applies to structures designed according to the relevant part of the EN 1993 series. Sheet piling, displacement piles and micropiles designed to EN 1993-5 are intended to be executed in accordance with respectively EN 12063, EN 12699 and EN 14199. This European Standard only applies to the execution of waling, bracing, and connections. This European Standard applies to steel components in composite steel and concrete structures designed according to the relevant part of the EN 1994 series. This European Standard can be used for structures designed according to other design rules provided that conditions for execution comply with them and any necessary additional requirements are specified. This European Standard includes the requirements for the welding of reinforcing steels to structural steels. This European Standard does not include requirements for the use of reinforcing steels for reinforced concrete applications.

PDF Catalog

PDF Pages PDF Title
2 undefined
14 1 Scope
2 Normative references
2.1 Constituent products
2.1.1 Steels
17 2.1.2 Steel castings
2.1.3 Welding consumables
18 2.1.4 Mechanical fasteners
2.1.5 High strength cables
19 2.1.6 Structural bearings
2.2 Preparation
2.3 Welding
21 2.4 Testing
2.5 Erection
2.6 Corrosion protection
22 2.7 Miscellaneous
23 3 Terms and definitions
25 4 Specifications and documentation
4.1 Execution Specification
4.1.1 General
4.1.2 Execution classes
26 4.1.3 Requirements for surface preparation for corrosion protection
4.1.4 Geometrical tolerances
4.2 Constructor’s documentation
4.2.1 Quality documentation
4.2.2 Quality plan
27 4.2.3 Safety of the erection works
4.2.4 Execution documentation
5 Constituent products
5.1 General
28 5.2 Identification, inspection documents and traceability
30 5.3 Structural steel products
5.3.1 General
31 5.3.2 Thickness tolerances
32 5.3.3 Surface conditions
5.3.4 Additional properties
33 5.4 Steel castings
5.5 Welding consumables
35 5.6 Mechanical fasteners
5.6.1 General
5.6.2 Terminology
5.6.3 Structural bolting assemblies for non-preloaded applications
36 5.6.4 Structural bolting assemblies for preloading
5.6.5 Direct tension indicators
5.6.6 Weather resistant assemblies
5.6.7 Foundation bolts
37 5.6.8 Locking devices
5.6.9 Washers
5.6.9.1 Plain washers
5.6.9.2 Taper washers
5.6.9.3 Plate washers
5.6.10 Solid rivets for hot riveting
5.6.11 Special fasteners
5.6.12 Delivery and identification
38 5.7 Studs and shear connectors
5.8 Reinforcing steel welded to structural steel
5.9 Grouting materials
5.10 Expansion joints for bridges
5.11 High strength cables, rods and terminations
39 5.12 Structural bearings
6 Preparation and assembly
6.1 General
6.2 Identification
6.3 Handling and storage
41 6.4 Cutting
6.4.1 General
6.4.2 Shearing and nibbling
6.4.3 Thermal cutting
42 6.4.4 Hardness of free edge surfaces
6.5 Shaping
6.5.1 General
6.5.2 Hot forming
43 6.5.3 Flame straightening
6.5.3.1 General
6.5.3.2 Additional requirements for stainless steels
44 6.5.4 Cold forming
46 6.6 Holing
6.6.1 Dimensions of holes
47 6.6.2 Tolerances on hole diameter for bolts and pins
6.6.3 Execution of holing
48 6.7 Cut outs
6.8 Full contact bearing surfaces
6.9 Assembly
49 6.10 Assembly check
7 Welding
7.1 General
7.2 Welding plan
7.2.1 Requirements for a welding plan
50 7.2.2 Content of a welding plan
7.3 Welding processes
51 7.4 Qualification of welding procedures and welding personnel
7.4.1 Qualification of welding procedures
7.4.1.1 General
7.4.1.2 Qualification of welding procedures for processes 111, 114, 12, 13 and 14
52 7.4.1.3 Qualification of welding procedures for other welding processes
53 7.4.1.4 Validity of a welding procedure qualification
7.4.2 Welders and welding operators
7.4.2.1 General
7.4.2.2 Branch connections
54 7.4.3 Welding coordination
56 7.5 Preparation and execution of welding
7.5.1 Joint preparation
7.5.1.1 General
57 7.5.1.2 Hollow sections
7.5.2 Storage and handling of welding consumables
7.5.3 Weather protection
7.5.4 Assembly for welding
58 7.5.5 Preheating
7.5.6 Temporary attachments
7.5.7 Tack welds
7.5.8 Fillet welds
7.5.8.1 General
59 7.5.8.2 Fillet welds on member connections
7.5.9 Butt welds
7.5.9.1 General
60 7.5.9.2 Single sided welds
7.5.9.3 Back gouging
7.5.10 Welds on steels with improved atmospheric corrosion resistance
7.5.11 Branch connections
7.5.12 Stud welding
7.5.13 Slot and plug welds
61 7.5.14 Other weld types
7.5.15 Post-weld heat treatment
7.5.16 Execution of welding
7.5.17 Welding of orthotropic bridge decks
7.6 Acceptance criteria
7.6.1 Routine requirements
62 7.6.2 Fatigue requirements
7.6.3 Orthotropic bridge decks
7.7 Welding of stainless steels
8 Mechanical fastening
8.1 General
63 8.2 Use of bolting assemblies
8.2.1 General
8.2.2 Bolts
64 8.2.3 Nuts
8.2.4 Washers
65 8.3 Tightening of non-preloaded bolting assemblies
8.4 Preparation of contact surfaces in slip resistant connections
67 8.5 Tightening of preloaded bolting assemblies
8.5.1 General
68 8.5.2 Torque reference values
69 8.5.3 Torque method
8.5.4 Combined method
70 8.5.5 HRC method
71 8.5.6 Direct tension indicator method
8.6 Fit bolts
8.7 Hot riveting
8.7.1 Rivets
8.7.2 Installation of rivets
72 8.7.3 Acceptance criteria
8.8 Use of special fasteners and fastening methods
73 8.9 Galling and seizure of stainless steels
9 Erection
9.1 General
9.2 Site conditions
74 9.3 Erection method
9.3.1 Design basis for the erection method
75 9.3.2 Constructor’s erection method
76 9.4 Survey
9.4.1 Reference system
9.4.2 Position points
9.5 Supports, anchors and bearings
9.5.1 Inspection of supports
9.5.2 Setting out and suitability of supports
77 9.5.3 Maintaining suitability of supports
9.5.4 Temporary supports
9.5.5 Grouting and sealing
78 9.5.6 Anchoring
9.6 Erection and work at site
9.6.1 Erection drawings
9.6.2 Marking
9.6.3 Handling and storage on site
79 9.6.4 Trial erection
9.6.5 Erection works
9.6.5.1 General
9.6.5.2 Temporary works
80 9.6.5.3 Fit-up and alignment
81 10 Surface treatment
10.1 General
10.2 Preparation of steel substrates for paints and related products
82 10.3 Weather resistant steels
10.4 Galvanic coupling
10.5 Hot dip galvanizing
83 10.6 Sealing of spaces
10.7 Surfaces in contact with concrete
10.8 Inaccessible surfaces
10.9 Repairs after cutting or welding
84 10.10 Cleaning of stainless steel components
11 Geometrical tolerances
11.1 Tolerance types
11.2 Essential tolerances
11.2.1 General
11.2.2 Manufacturing tolerances
11.2.2.1 Rolled sections
85 11.2.2.2 Welded sections
11.2.2.3 Cold formed sections
11.2.2.4 Stiffened plating
11.2.2.5 Shells
11.2.3 Erection tolerances
11.2.3.1 Reference system
11.2.3.2 Foundation bolts and other supports
11.2.3.3 Column bases
86 11.2.3.4 Columns
11.2.3.5 Full contact bearing
11.3 Functional tolerances
11.3.1 General
87 11.3.2 Tabulated values
11.3.3 Alternative criteria
12 Inspection, testing and correction
12.1 General
12.2 Constituent products and components
12.2.1 Constituent products
88 12.2.2 Components
12.2.3 Non-conforming products
12.3 Manufacturing: geometrical dimensions of manufactured components
89 12.4 Welding
12.4.1 General
12.4.2 Inspection after welding
12.4.2.1 Timing
90 12.4.2.2 Type testing
91 12.4.2.3 Routine inspection and testing
92 12.4.2.4 Project specific inspection and testing
12.4.2.5 Visual inspection of welds
93 12.4.2.6 Supplementary NDT methods
12.4.2.7 Correction of welds
12.4.3 Inspection and testing of welded shear studs for composite steel and concrete structures
12.4.4 Production tests on welding
94 12.4.5 Inspection and testing of welding of reinforcing steel
12.5 Mechanical fastening
12.5.1 Inspection of non-preloaded bolted connections
12.5.2 Inspection and testing of preloaded bolted connections
12.5.2.1 General
12.5.2.2 Inspection of friction surfaces
12.5.2.3 Inspection before tightening
95 12.5.2.4 Inspection during and after tightening
96 12.5.2.5 Torque method
12.5.2.6 Combined method
97 12.5.2.7 HRC method
12.5.2.8 Direct tension indicator method
12.5.3 Inspection and repairs of solid rivets for hot riveting
12.5.3.1 Inspection
98 12.5.3.2 Repairs
12.5.4 Special fasteners and fastening methods
12.5.4.1 General
12.5.4.2 Other mechanical fasteners
12.6 Surface treatment and corrosion protection
12.7 Erection
12.7.1 Inspection of trial erection
12.7.2 Inspection of the erected structure
99 12.7.3 Survey of geometrical position of connection nodes
12.7.3.1 Survey methods and accuracy
12.7.3.2 System of measurement
12.7.3.3 Reference points and levels
100 12.7.3.4 Location and frequency
12.7.3.5 Acceptance criteria
12.7.3.6 Definition of nonconformity
12.7.3.7 Action on nonconformity
12.7.4 Other acceptance tests
101 Annex A (normative)Additional information, options and requirements related to the execution classes
A.1 Additional information
104 A.2 Options
109 A.3 Requirements related to the execution classes
113 Annex B (normative)Geometrical tolerances
B.1 General
B.2 Manufacturing tolerances
138 B.3 Erection tolerances
155 Annex C (informative)Check-list for the content of a quality plan
C.1 General
C.2 Content
C.2.1 Management
C.2.2 Specification review
C.2.3 Documentation
C.2.3.1 General
156 C.2.3.2 Documentation prior to execution
C.2.3.3 Execution records
C.2.3.4 Documentary records
157 C.2.4 Inspection and testing procedures
158 Annex D (informative)Procedure for checking capability of automated thermal cutting processes
D.1 General
D.2 Description of the procedure
D.2.1 General
159 D.2.2 Average surface roughness RZ5
160 D.2.3 Perpendicularity and angularity tolerance
D.2.4 Hardness test
161 D.3 Range of qualification
D.3.1 Material groups
162 D.3.2 Material thickness
D.3.3 Pressures of gases
D.3.4 Cutting speed and height
D.3.5 Preheat temperature
D.4 Test report
166 Annex E (informative)Welded joints in hollow sections
E.1 General
E.2 Guidance for start and stop positions
E.3 Preparation of joint faces
167 E.4 Assembly for welding
174 E.5 Fillet welded joints
175 Annex F (normative)Corrosion protection
F.1 General
F.1.1 Field of application
F.1.2 Performance specification
F.1.3 Prescriptive requirements
176 F.1.4 Work method
F.2 Surface preparation of carbon steels
F.2.1 Surface preparation of carbon steels prior to painting or metal spraying
177 F.2.2 Surface preparation of carbon steels prior to hot dip galvanizing
F.3 Welds and surfaces for welding
F.4 Surfaces in preloaded connections
F.5 Preparation of fasteners
178 F.6 Coating methods
F.6.1 Painting
F.6.2 Metal spraying
F.6.3 Hot dip galvanizing
F.7 Inspection and checking
F.7.1 General
F.7.2 Routine checking
179 F.7.3 Reference areas
F.7.4 Hot dip galvanized components
180 Annex G (normative)Determination of slip factor
G.1 General
G.2 Significant variables
G.3 Test specimens
183 G.4 Slip test procedure and evaluation of results
185 G.5 Extended creep test procedure and evaluation
G.6 Test results
187 Annex H (normative)Calibration test for preloaded bolting assemblies under site conditions
H.1 General
H.2 Symbols and units
188 H.3 Principle of the test
H.4 Test apparatus
H.5 Test assemblies
H.6 Test set up
189 H.7 Test procedure
H.8 Evaluation of test results
191 H.9 Test report
192 Annex I (informative)Determination of loss of preload for thick surface coatings
I.1 General
193 I.2 Test procedure
195 Annex J (informative)Resin injection bolts
J.1 General
J.2 Hole sizes
J.3 Bolts
196 J.4 Washers
197 J.5 Nuts
J.6 Resin
J.7 Tightening
J.8 Installation
198 Annex K (informative)Guide to flow diagram for development and use of a WPS
199 Annex L (informative)Guidance on the selection of weld inspection classes
L.1 General
L.2 Selection criteria
200 L.3 Extent of supplementary testing
202 Annex M (normative)Sequential method for fasteners inspection
M.1 General
M.2 Application
BS EN 1090-2:2018
$215.11