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BS EN 488:2015

$167.15

District heating pipes. Preinsulated bonded pipe systems for directly buried hot water networks. Steel valve assembly for steel service pipes, polyurethane thermal insulation and outer casing of polyethylene

Published By Publication Date Number of Pages
BSI 2015 34
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This European Standard specifies requirements and test methods for valves of prefabricated thermally insulated valve assemblies comprising a steel valve, rigid polyurethane foam insulation and an outer casing of polyethylene for use in directly buried hot water networks with pre-insulated pipe assemblies in accordance with EN 253 .

This European Standard applies only to factory made prefabricated insulated valve assemblies for continuous operation with hot water at various temperatures in accordance with EN 253:2009+A2:2015, Clause 1, and the valve assemblies with a maximum operation pressure of 25 bar. For higher pressures, additional demands apply.

NOTE

For this application, the following valve types are commonly used: ball valves, gate valves, and butterfly valves.

This European Standard does not include calculation rules for loads and stresses. These depend on the configuration of the system as it is installed. The design and installation rules are given in EN 13941 .

PDF Catalog

PDF Pages PDF Title
4 Contents Page
6 European foreword
7 Introduction
8 1 Scope
2 Normative references
9 3 Terms and definitions
10 Figure 1 — Example valve assembly components
4 Requirements
4.1 Pressure ratings for valves
4.1.1 General
4.1.2 Valves without indicated flow direction
11 4.2 Service temperatures for valves
4.3 Steel parts
4.3.1 General
4.3.2 Valve
4.3.3 Valve extension pipe
4.3.4 Welding ends
4.3.5 Welding of steel parts
4.4 Casing
4.4.1 General
4.4.2 Requirements for polyethylene welding
12 4.4.3 Diameter and wall thickness of the casing
4.5 Polyurethane rigid foam insulation (PUR)
4.5.1 General
4.5.2 Minimum insulation thickness
4.6 Valve assembly
4.6.1 Ends of valve assembly
4.6.1.1 General
4.6.1.2 Centre line deviation
4.6.1.3 Angular deviation
4.6.2 End of stem construction
13 Figure 2 — Anti corrosion protection of the stem construction
4.6.3 Main dimensions of the valve assembly
Table 1 — Tolerances on the main valve dimensions
14 Figure 3 — Main dimensions
4.6.4 Installation of measuring elements
4.7 Requirements for effective operation and maintenance
4.8 Resistance to axial forces and bending moments
15 5 Testing, test methods and test requirements
5.1 General
5.2 Test specimens
5.2.1 General
5.2.2 Test specimens for type testing steel parts of valve
5.2.3 Test specimens from casings and polyurethane foam
5.3 Steel parts
5.3.1 General
5.3.2 Type test of the steel parts
5.3.2.1 General
16 Table 2 — Overview and sequence of the type test program
5.3.2.2 Leak-tightness of shell and stem casing of the unloaded valve
5.3.2.3 Leak-tightness of the seat of the unloaded valve
5.3.2.4 Torque load measurement of unloaded valve
17 5.3.2.5 Axial compressive force test
5.3.2.6 Axial tensile force test
18 5.3.2.7 Bending test
19 5.3.3 Production testing of valves
5.3.3.1 General
Table 3 — Overview of the production tests
5.3.3.2 The leak-tightness test of the shell and stem casing
5.3.3.3 The leak-tightness test of the seat
5.3.3.4 Testing of steel welds
5.3.3.5 Torque load measurement of unloaded valve
20 5.4 Casing
5.4.1 General
5.4.2 Leak-tightness of the welded casing
5.5 Polyurethane rigid foam insulation
5.6 Valve assembly
5.7 Surveillance system
6 Marking
6.1 General
6.2 Steel valve
6.3 Casing
21 6.4 Valve assembly
7 Installation and maintenance
22 Annex A (informative) Guidelines for inspection and testing
A.1 General
A.2 Manufacturer’s type test
A.3 Manufacturer’s quality control
A.4 External inspection
A.5 Extent of inspection
A.6 Manufacturer’s responsibility
23 Table A.1 — Steel valve inspection
Table A.2 — Valve assembly inspection
24 Annex B (normative) Resistance to axial force and bending moment
B.1 Axial strength test
B.2 Bending test
25 Table B.1 — Service pipe dimensions, axial test forces and test bending moments
26 Annex C (normative) Resistance to bending forces
C.1 General
Table C.1 — Keys for the formulae in C.2 and Figures C.1 to C.3
27 C.2 Standard test assembly (four point bending test)
C.2.1 Bending moment due to test load F
Figure C.1 — Bending moment due to test load F
28 C.2.2 Bending Moment due to uniform load q (pipe weight and if applicable the medium weight)
Figure C.2 — Bending Moment due to uniform load q (pipe weight and applicable the medium weight)
29 C.2.3 Bending moment due to valve weight Fv
Figure C.3 — Bending moment due to valve weight Fv
C.2.4 Total Bending Moment Mtotal due to F, P and FV
30 C.2.5 Calculation of test force F
31 Bibliography
BS EN 488:2015
$167.15