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BS EN ISO 23125:2015:2017 Edition

$215.11

Machine tools. Safety. Turning machines

Published By Publication Date Number of Pages
BSI 2017 86
Guaranteed Safe Checkout
Categories: ,

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This International Standard specifies the requirements and/or measures to eliminate the hazards or reduce the risks in the following groups of turning machines and turning centres, which are designed primarily to shape metal by cutting.

  • Group 1: Manually controlled turning machines without numerical control.

  • Group 2: Manually controlled turning machines with limited numerically controlled capability.

  • Group 3: Numerically controlled turning machines and turning centres.

  • Group 4: Single- or multi-spindle automatic turning machines.

NOTE 1

For detailed information on the machine groups, see the definitions in 3.4 and mandatory and optional modes of operation in 3.3.

NOTE 2

Requirements in this International Standard are, in general, applicable to all groups of turning machines. If requirements are applicable to some special group(s) of turning machines only, then the special group(s) of turning machine(s) is/are specified.

NOTE 3

Hazards arising from other metalworking processes (e.g. grinding and laser processing) are covered by other International Standards (see Bibliography).

This International Standard covers the significant hazards listed in Clause 4 and applies to ancillary devices (e.g. for workpieces, tools and work clamping devices, handling devices and chip handling equipment), which are integral to the machine.

This International Standard also applies to machines which are integrated into an automatic production line or turning cell inasmuch as the hazards and risks arising are comparable to those of machines working separately.

This International Standard also includes a minimum list of safety-relevant information which the manufacturer has to provide to the user. See also ISO 12100:2010, Figure 2, which illustrates the interaction of manufacturer’s and user’s responsibility for the operational safety.

The user’s responsibility to identify specific hazards (e.g. fire and explosion) and reduce the associated risks can be critical (e.g. whether the central extraction system is working correctly).

Where additional processes (milling, grinding, etc.) are involved, this International Standard can be taken as a basis for safety requirements; for specific information see the Bibliography.

This International Standard applies to machines that are manufactured after the date of issue of this International Standard.

PDF Catalog

PDF Pages PDF Title
4 European foreword
Endorsement notice
5 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
8 Foreword
9 Introduction
11 1 Scope
2 Normative references
14 3 Terms and definitions
3.1 General terms
15 3.2 Terms related to parts of turning machines
17 3.3 Terms related to modes of operation — Mandatory and optional modes of operation for turning machines
18 3.4 Terms related to sizes and groups of turning machines defined
23 3.5 Terms related to maximum permissible spindle speeds and axes feeds
24 4 List of significant hazards
4.1 General
25 4.2 Main hazard zones
4.3 Significant hazards and hazardous situations covered by this International Standard
29 5 Safety requirements and/or protective measures
5.1 General requirements
5.1.1 Overview
5.1.2 Required characteristics for guards for all machine groups
30 5.2 Specific requirements resulting from mechanical hazards identified in Clause 4
5.2.1 Group 1 machines
31 5.2.2 Groups 2, 3 and 4 machines
34 5.2.3 Workpiece clamping conditions
35 5.2.4 Modes of machine operation
39 5.2.5 Optional or additional equipment for turning machines
42 5.3 Specific requirements resulting from electrical hazards
5.4 Specific requirements resulting from noise hazards
5.5 Specific requirements resulting from radiation hazards
43 5.6 Specific requirements resulting from material or substance hazards
44 5.7 Specific requirements resulting from neglect of ergonomic principles hazards
45 5.8 Specific requirements resulting from unexpected start-up, over-run or over-speed hazards
47 5.9 Specific requirements resulting from variation in rotational speed of tool hazards
5.10 Specific requirements resulting from failure of the power supply hazards
48 5.11 Specific requirements resulting from failure of the control circuit hazards
49 5.12 Specific requirements resulting from errors of fitting hazards
5.13 Specific requirements resulting from ejected fluids or objects hazards
5.13.1 General requirements
50 5.13.2 Guards for large vertical Group 3 machines (NC turning machines and turning centres)
51 5.13.3 Guards for large horizontal Group 3 machines (NC turning machines and turning centres)
5.14 Specific requirements resulting from loss of stability hazards
5.15 Specific requirements resulting from slips, trips and fall of persons hazards
5.16 Verification of the safety requirements and/or protective measures
54 6 Information for use
6.1 Marking
6.2 Instruction for use
6.2.1 General
56 6.2.2 Tooling
6.2.3 Workpiece clamping
57 6.2.4 Machine functions accessible from the NC panel
6.2.5 Restart
6.2.6 Noise
58 6.2.7 Ancillary handling devices
6.2.8 Residual risks to be addressed by the machinery user
59 6.2.9 Installation instructions for the turning machine
6.2.10 Cleaning instruction for the machine
60 Annex A (normative) Impact test method for guards on turning machines
65 Annex B (informative) Test equipment for impact test and examples of materials
68 Annex C (informative) Calculation of direct impact energy
70 Annex D (informative) Example of checklist for safety functions
72 Annex E (informative) Examples of exhaust and extinguishing systems
76 Annex F (informative) Example of the determination of performance level for interlocked guard
81 Bibliography
BS EN ISO 23125:2015
$215.11