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BSI 22/30454941 DC:2022 Edition

BSI 22/30454941 DC:2022 Edition

$24.66

BS EN ISO 15551. Petroleum and natural gas industries. Drilling and production equipment – Part 1. Electric submersible pump systems for artificial lift (ISO 15551-1:2015)

Published By Publication Date Number of Pages
BSI 2022 138
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PDF Catalog

PDF Pages PDF Title
10 Foreword
11 Introduction
13 1 Scope
2 Normative references
14 3 Terms and definitions
26 4 Symbols and abbreviated terms
29 5 Functional specification
5.1 General
5.2 Component type
5.3 Functional requirements
5.3.1 General
5.3.2 Application parameters
5.3.2.1 General
5.3.2.2 Well information
5.3.2.2.1 Requirements
30 5.3.2.2.2 Supplemental Information
5.3.2.3 Completion information
5.3.2.3.1 Requirements
5.3.2.3.2 Supplemental information
5.3.2.4 Operating and production information
5.3.2.4.1 Requirements
31 5.3.2.4.2 Supplemental information
5.3.3 Environmental compatibility
32 5.3.4 Compatibility with related well equipment and services
5.3.4.1 General
5.3.4.2 Accessory equipment and well operation
33 5.4 User/purchaser selections
5.4.1 General
5.4.2 Design validation
5.4.3 Component functional evaluation
34 5.4.4 Quality grades
5.4.5 Shipping, handling and storage
5.4.6 Operator’s manual
5.4.7 Subcomponent condition classifications in manufacture of components
5.4.8 Additional documentation or requirements
6 Technical specification
6.1 General
35 6.2 Design criteria
6.2.1 General
6.2.2 Design documentation
6.2.3 Materials
6.2.3.1 General
36 6.2.3.2 Metallic materials
6.2.3.2.1 General
6.2.3.2.2 Welds, brazing, and soldering
6.2.3.3 Coatings or surface treatments
37 6.2.3.4 Non-metallic materials
6.2.3.4.1 Polymers
6.2.3.4.2 Ceramics
38 6.2.3.4.3 Motor fluid
6.2.4 Dimensional information
6.2.4.1 Dimensional information for components
6.2.4.2 Dimensional information for cable
6.2.5 Component and assembled system design verification
39 6.2.6 Component design validation
6.2.7 Component functional evaluation requirements
6.2.8 Assembled system functional evaluation
6.2.9 Design changes
6.3 Technical specification — All components
6.3.1 Technical characteristics
6.3.2 Performance rating
6.3.2.1 Shaft power rating
40 6.3.2.2 Shaft coupling rating
6.4 Technical specification — Bolt-on discharge
6.4.1 General
6.4.2 Technical characteristics for the discharge
6.4.3 Performance ratings
6.4.4 Scaling of design validation
6.5 Technical specification — Pump and gas handler
6.5.1 General
6.5.2 Technical characteristics for the pump and gas handler
6.5.3 Performance ratings
41 6.5.4 Scaling of design validation
6.6 Technical specification — Bolt-on intake
6.6.1 General
6.6.2 Technical characteristics for the bolt-on intake
6.6.3 Performance ratings
6.6.4 Scaling of design validation
6.7 Technical specification — Mechanical gas separators
6.7.1 General
6.7.2 Technical characteristics
6.7.3 Performance ratings
6.7.4 Scaling of design validation
6.8 Technical specification — Seal chamber sections
6.8.1 General
42 6.8.2 Technical characteristics
6.8.3 Performance ratings
6.8.4 Scaling of design validation
6.8.5 Horsepower requirement
6.9 Technical specification – Motors
6.9.1 General
6.9.2 Technical characteristics
6.9.3 Performance ratings
43 6.9.4 Scaling of design validation
6.10 Technical specifications — Power and motor lead extension cable
6.10.1 General
6.10.2 Technical characteristics
6.10.3 Performance ratings
6.10.4 Scaling of design validation
6.11 Technical specifications — Pothead
6.11.1 General
6.11.2 Technical characteristics
44 6.11.3 Performance ratings
6.11.4 Scaling of design validation
6.12 Assembled ESP system – Additional requirements
6.12.1 General
6.12.2 Technical characteristics
6.12.3 System capabilities
6.12.3.1 System capabilities characteristics
45 6.12.3.2 Dimensional information
6.13 Technical specification response guideline – ESP components
46 7 Supplier’s/manufacturer’s requirements
7.1 General
7.2 Documented information
7.2.1 General
7.2.2 Delivery documentation
7.2.3 Operator’s manual
47 7.2.4 Certificate of conformance
7.2.5 Component data sheet
7.2.5.1 General
7.2.5.2 All components
48 7.2.5.3 Bolt-on discharge
7.2.5.4 Pump and gas handler
7.2.5.5 Bolt-on intake
7.2.5.6 Mechanical gas separator
7.2.5.7 Seal chamber section
49 7.2.5.8 Motor
7.2.5.9 Power and motor lead extension cable
50 7.2.5.10 Pothead
7.3 Component identification
7.3.1 Permanent identification
7.3.2 Semi-permanent identification
51 7.4 Quality
7.4.1 General
7.4.2 Quality grade requirements
52 7.5 Raw materials
7.6 Additional processes applied to components
7.6.1 Documentation
53 7.6.2 Coatings and surface treatments
7.6.3 Welding
7.7 Traceability
7.8 Calibration systems
54 7.9 Examination and inspection
7.9.1 General
7.9.2 Weld
7.9.2.1 General
7.9.2.2 Visual inspection
7.9.2.3 Radiographic inspection
7.9.2.4 Ultrasonic inspection
7.9.2.5 Magnetic particle inspection
55 7.9.2.6 Liquid penetrant inspection
7.9.3 Component and subcomponent dimensional inspection
7.9.3.1 General
7.9.3.2 Shaft straightness
7.9.3.3 Stator bore straightness
7.9.3.4 Critical dimensional features
56 7.9.4 Construction features
7.9.4.1 Securing of stator laminations
7.9.4.2 Securing of the rotor laminations
7.9.4.3 Electrical integrity
7.9.4.4 Gas block test for stranded power cable and motor lead extension
7.10 Manufacturing non-conformance
7.11 Component functional testing
57 8 Repair/redress
9 Shipping, handling and storage
9.1 General
9.2 Storage
10 Subcomponent condition classifications in manufacture of components
58 Annex A (normative) Design validation performance rating requirements by component
A.1 General
A.2 Design validation grades
A.2.1 General
60 A.3 Method for determining performance ratings
A.3.1 For all components
A.3.1.1 Shaft power rating
A.3.1.1.1 General
A.3.1.1.2 Method
61 A.3.1.1.3 Calculation
A.3.1.1.4 Documentation and reporting
62 A.3.1.2 Shaft coupling rating
A.3.1.2.1 General
A.3.1.2.2 Method
A.3.1.2.3 Calculation
63 A.3.1.2.4 Documentation and reporting
A.3.2 Bolt-on discharge
A.3.2.1 Maximum flow capacity rating
A.3.2.2 Pressure rating
A.3.3 Pump and gas handler
A.3.3.1 Specifications
A.3.3.2 Standard test fluids
A.3.3.3 Design performance curves – water only
A.3.3.3.1 General
A.3.3.3.2 Test points
64 A.3.3.3.3 Calculations
65 A.3.3.3.4 Documentation and reporting
A.3.3.4 Maximum gas volume fraction rating – air and water
A.3.3.4.1 General
66 A.3.3.4.2 Test points
A.3.3.4.3 Calculations
67 A.3.3.4.4 Documentation
A.3.3.5 Pump stage thrust
A.3.3.5.1 General
A.3.3.5.2 Calculation method
68 A.3.3.5.3 Documentation
A.3.3.6 Housing pressure rating
A.3.4 Bolt-on intake
A.3.5 Mechanical gas separator
A.3.5.1 General
A.3.5.2 Standard test fluid conditions
A.3.5.3 Test fixture
69 A.3.5.4 Design performance curves
A.3.5.4.1 General
A.3.5.4.2 Water only test points
A.3.5.4.3 Gassy fluid test points
A.3.5.4.4 Calculations
A.3.5.4.5 Documentation and reporting
70 A.3.6 Seal chamber section
A.3.6.1 General
A.3.6.2 Volume contraction capacity
71 A.3.6.3 Operating deviation limitations
A.3.6.4 Thrust bearing load capacity
72 A.3.6.5 Minimum operating speed for thrust bearing
73 A.3.6.6 Horsepower requirement
A.3.7 Motor
A.3.7.1 Motor performance
A.3.7.2 Test procedures
74 A.3.7.3 Motor winding temperature rise
75 A.3.7.4 Scaling of design validation
76 A.3.7.5 Motor operating internal temperature limits
A.3.7.6 Locked rotor current, torque and power factor
A.3.8 Power and motor lead extension cable
A.3.8.1 General
A.3.8.2 Cable ratings and selection criteria
80 A.3.9 Pothead
A.3.9.1 General
A.3.9.2 Voltage rating and temperature rating
81 A.3.9.3 Ampacity coefficients
82 A.3.9.4 Pothead differential pressure cycling performance
83 A.3.9.5 MLE pothead thermal cycling performance
85 Annex B (normative) Requirements for determining performance capabilities as an assembled system
B.1 General
B.2 Method for determining system capabilities
B.2.1 Axial strength and bending tensile load
B.2.2 Surface temperature rating
B.2.3 Amperage rating for the assembled ESP system
B.2.4 Dog leg severity limits for the assembled ESP system
86 B.2.5 Deviation limits for the assembled ESP system
B.2.6 Minimum, maximum and differential operating environment temperature capability for the ESP assembly
B.2.7 Maximum pressurization and depressurization rates
B.2.8 Power requirements
B.2.9 Assembled ESP system motor fluid percentage utilization of each seal chamber contraction capacity
87 B.2.10 Minimum operating speed for assembled system
B.2.11 Maximum operating speed for assembled system
88 Annex C (normative) Functional evaluation: single component
C.1 General
C.2 Terms and definitions
89 C.3 Bolt-on discharge head
C.4 Pump and gas handler
90 C.5 Bolt-on intake
C.6 Mechanical gas separator
91 C.7 Seal chamber section
92 C.8 Motors
C.8.1 Functional evaluation
93 C.8.2 Electrical functional testing procedure
C.9 Cable and MLE
C.9.1 Functional evaluation
94 C.9.2 Insulation AC discharge test
C.9.2.1 General
C.9.2.2 Testing procedure
95 C.10 Measuring shaft runout
C.10.1 General
C.10.2 Procedure
96 Annex D (normative) Cable reference information
D.1 General
D.2 Metric conductors
D.2.1 Conductor properties
D.2.2 Metric cable conductor dimension table
D.2.3 Metric conductor resistance tables
97 D.3 AWG conductors
D.3.1 AWG conductor dimensions
D.3.1.1 General
D.3.1.2 Solid conductors
D.3.1.3 7-wire stranded conductors
D.3.1.4 7-wire compact stranded conductors
D.3.1.5 AWG cable conductor dimension table
98 D.3.2 AWG copper conductor resistance
D.3.2.1 Solid bare conductors
D.3.2.2 Solid tin coated conductors
D.3.2.3 Solid lead coated conductors
D.3.2.4 7-wire stranded bare conductors
D.3.2.5 7-wire stranded tin coated conductors
D.3.2.6 7-wire stranded lead coated conductors
D.3.2.7 7-wire compact stranded non-coated conductors
D.3.2.8 7-wire compact stranded tin coated conductors
D.3.2.9 7-wire compact stranded lead coated conductors
D.3.2.10 AWG conductor resistance tables
99 D.3.3 Resistance and temperature for copper AWG conductors
D.3.3.1 General
D.3.3.2 Temperature correction factor table for copper AWG conductors
100 D.3.4 Conductor resistance testing
D.3.4.1 General
101 D.3.4.2 Allowable resistance
D.4 Other conductor configurations
102 Annex E (informative) Functional evaluation guideline — Assembled ESP system
E.1 General
E.2 Mechanical compatibility test
E.3 Stack-up test
103 E.4 System integration test
E.4.1 General
E.4.2 Assembled ESP system functional evaluation grade
E.4.3 Requirements
104 E.4.4 SIT procedure
105 E.4.5 Analysis after SIT
E.4.5.1 General
E.4.5.2 Pump and gas handler
E.4.5.3 Bolt-on intake
E.4.5.4 Mechanical gas separator
E.4.5.5 Seal chamber section
E.4.5.6 Motor
E.5 Power test
106 E.6 Calculating ESP system efficiency
107 Annex F (informative) Establishing recommended operating range of ESP system
F.1 General
F.2 Considerations for ROR
F.2.1 Axial thrust forces
F.2.2 Flow and pressure limits
F.2.3 Power limits
F.2.4 Shape of head/flow rate curve
108 Annex G (informative) Example of user’s/purchaser’s ESP functional specification form
112 Annex H (informative) Considerations for use of three-phase low and medium voltage adjustable speed drives for ESP applications
H.1 General
H.2 Terms and definitions
H.3 Design and selection considerations
113 H.4 Input power
114 H.5 Output power to ESP
H.6 Accuracy of measurement
H.7 Control functions
115 H.8 Minimum input and output functionality
116 H.9 Protective functions
H.10 ASD information to be provided to user/purchaser
118 Annex I (informative) Analysis after ESP use
I.1 General
I.2 Terms and definitions
119 I.3 Documentation immediately after ESP failure is detected
I.4 Evidence collection during pull and wellsite dismantle
I.4.1 General
120 I.4.2 Recommended pull observations
121 I.4.3 Recommended observations from well site disassembly
I.4.3.1 General
I.4.3.2 Pump(s)/discharge head
I.4.3.3 Intake and mechanical gas separator
I.4.3.4 Seal chamber section
122 I.4.3.5 Motor(s)
I.4.4 ESP component dismantle
I.4.4.1 General
123 I.4.4.2 Pump and gas handler
I.4.4.3 Gas separators
124 I.4.4.4 Seal chamber section(s)
I.4.4.5 Motor(s) (includes the MLE and pothead)
125 I.5 Failure cause analysis
I.5.1 General
I.5.2 Reason for pull
126 I.5.3 Primary failed item
127 I.5.4 Failure descriptor
128 I.5.5 Failure causes
130 Annex J (informative) Downhole monitoring of ESP assembly
J.1 General
J.2 Downhole gauge typical parameters
132 Annex K (informative) Information on permanent magnet motors for ESP applications
K.1 General
K.2 Design and selection considerations
134 Annex L (informative) User guide
L.1 General
L.2 Document structure
135 L.3 Process categories
L.3.1 General
136 L.3.2 Functional specifications (Clause 5)
L.3.3 Technical specification (Clause 6)
L.3.4 Supplier’s/manufacturer’s requirements (Clause 7)
137 L.4 Process flow chart
138 Bibliography

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